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Apex Automations values its people as its most important asset. We are committed to attracting highly skilled people and creating an environment where they are motivated to use and constantly develop their knowledge and talents .
Apex Automations strives to provide customers with innovative automation solutions that give them a leading edge in their industries. Whether you want to automate your manufacturing process or improve a section of your manufacturing process, .
Apex Automations have the expertise to provide you with the best and most economical solution. Our engineers are continuously updated with the latest developments to make sure that we utilize the most suitable technology for the application.
Our range of services includes:
- Complete turnkey automation systems
- Concept development and design
- PLC programming
- Controls and electrical & pneumatical design
.
Safety First :
The management team and all the personnel at Apex Automations consider safety to be an integral and vital part of the business. All our systems undergo stringent risk assessment at different stages of the project; consequently.
Our Mission :
To strive constantly to improve our products & services to satisfy all our Customer’s requirements, all of the time. In so doing, we aim to achieve a sufficient return on our investment to enable us to prosper as a company to the mutual benefit of Customers, Suppliers & Employees
The engineering team of Apex Automations is comprised of qualified engineers in the areas of:
- Mechanical
- Mechatronics
- Electrical and Controls
They are highly skilled and motivated achievers with extensive experience in their fields. For each application, our team works together to generate concepts and select the most suitable technologies for the job.
Our creative engineers have gained a reputation in deriving the optimal concept for each application. They turn this concept into a design - using AutoCAD or 3D design - and manage the project through the building stage until successful completion.
Apex Automations Gantry Solutions.
Apex Automations gantry solutions provides a range of gantries constructed around the requirements of your application utilizing proven elements and sound design principles . From a light payload , high speed to a heavy payload to be accurately positioned , there is a solution within our range of standard packages.
Our scope of supply is wide and includes all mechanical elements, legs.XZ beams, sliders/bearings, rock/pinion/belt drivers, cable chains etc to part component supply for the customer to mount to own support structure.
This document outlines general priciples and areas of use. For specific details please contact our technical support team who will be happy to prepare a design layout utilizing standard Apex Automations packages
For Pdf Presentations click on below images
Gantry Support Legs
For most applications we willutilise steel boxe section 200mmx200mmsq, painted to your requirements. We offer 3 basics support leg constructions which will meet the requirements of most designs. Legs are supplied with jacking screws to simplify leveling.

END EFFECTORS/LIFT ASSISTS, BALANCERS, CRANES, MANIPULATORS, BELOW THE HOOK
Apex Automations designs and manufactures custom pneumatic, vacuum powered-lifting devices that can be either hung from below the hook (crane / hoist), manipulators (ergo assists, ergo arms) and end of arm tooling (robotic).
Powered end effectors can incorporate a variety of movements to align a part between multiple pick up/set down orientations, help manoeuvre the part between operations or accommodate several different model variations.
This document outlines general principles & areas of use. For specific details please contact our technical support team who will be happy to prepare a design layout.
EXAMPLE APPLICATIONS:
The following examples are some of the just a handful of lift assists that we have supplied to our
satisfied customers:
Equipment Name: ENGINE BLOCK GRIP & ROLL
Customer: Automobile Industries machine shop.
Features: Grips a 150 kgs engine and rolls it 180° about the crankshaft. These end effectors also features a handlebar that is adjustable.
Having Automatic adjustable centre of gravity mechanism.
Equipment Name:Alternator handling equipment.
Customer: Auto components Industries assembly shop.
Features: 90 degrees of orentation pneumatically achived.
Auto center of gravity mechanisum.
Fail profe handling pneumatic circuit.
Two hand operation.
Equipment Name: Clutch Assambly handling equipment.
Customer: Tractors manufacturing Industries assembly shop.
Features:External clamping mechanisum pneumatically achived.
90 degrees of orentation mannualy achived.
Fail profe handling pneumatic circuit.
Two hand operation.
Equipment Name: Four wheel drive axle assambly handling equipment.
Customer: Tractors manufacturing Industries Machine shop.
Features:External clamping mechanisum pneumatically achived.
Fail profe handling pneumatic circuit.
Two hand operation.
Equipment Name: Wind shild handling equipment.
Customer: Robotic manufacturer Industries.
Features:Adjustable Vacuum gripper mechanisum .
90 degrees of orentation through Robotic Arm achived.
Fail profe handling pneumatic circuit.

Equipment Name: CNG Cylinder handling equipment.
Customer: Automobile Industries assembly shop.
Features: External clamping mechanisum pneumatically achived.
Fail profe handling pneumatic circuit.
Two hand operation.
Equipment Name: Rear Fender handling equipment..
Customer: Tractors manufacturing Industries assembly shop.
Features: Vacuum Gripper mechanisum.
Handling both LH & RH Job Simintionsly.
Motorised screw rod mechanisum to adjust the pitch between two jobs.
Mechanical safety belt.
Fail profe handling pneumatic & Vacuum circuit.
Two hand operation.
Click here for Pdf Presentations
JIB CRANE & BRIDGE CRANE
JIB CRANES have a single enclosed-track boom that pivots about a central mast. Normally they are floor- mounted, but they can also be attached to a wall or the side of a machine.
Floor-mounted jibs may require a foundation depending on the load and the reach.
There is an alternate style of jib crane that incorporates a second pivot at some distance along the boom. This style of jib crane allows more flexibility but at a moderate cost.
This document outlines general principles & areas of use. For specific details please contact our technical support team who will be happy to prepare a design layout.
Apex Automations manufacture Jib Cranes capacity (SWL ) up to 1000 lbs Max.

BRIDGE CRANE
BRIDGE CRANES have 2 runways, a bridge and a hoist. Since the bridge is continuously moving, normally its weight is minimized by using light steel or aluminum shapes.
The rails shown are enclosed track, which use nylon wheels riding on steel for extremely low friction.
Bridge Cranes can be floor mounted, as shown, or hung from ceiling trusses.
The support structure shown is made from standard parts mass produced at Apex Automations. We can also supply custom structures including cantilevered or drop ceiling solutions.
Rating: Most operator-friendly crane type for light loads
This document outlines general principles & areas of use. For specific details please contact our technical support team who will be happy to prepare a design layout
Apex Automations can design the Bridge Crane system for max weight around 2000lbs capacity Lifting device as per customer’s requirement..
INDUSTRIAL MANIPULATORS/ERGO ARMS ARTICULATING ARM, PNEUMATIC LIFT ASSISTS
Manipulators are the high-performance, high-speed manual material-handling solution. Manipulators render the load virtually weightless from the point of view of the operator. Unlike a bridge crane, a manipulator is able to support a load that is offset from the axis of the end effector (part gripper).
This document outlines general principles & areas of use. For specific details please contact our technical support team who will be happy to prepare a design layout.
MANIPULATORS...
• Can reach into enclosed spaces (such as a vehicle).
• Can reach under obstructions.
• Offer greater placement precision than is possible with a crane.
• Generally offer lower cycle times versus traditional cranes.
Our manipulators are made as lightweight as possible in order to reduce the inertial load and friction that can be felt at the handles by the operator.
The maximum operating pressure of the manipulator is 100 psi.
The cylinder balance pressure will be dependent on the length of the first arm and the mass of all of the components between the part, end effector and the second axis. Selecting a shorter arm will lower the required lift cylinder pressure. As a general rule of thumb, the balance pressure of the manipulator with the heaviest part gripped should be at least 5 psi lower than the supply pressure. It is standard practice at most factories to design for 80 psi max.
FEATURES AND BENEFITS • The manipulator ‘floats’ the load; from the perspective of the operator the load appears weightless.
• Each model of manipulator can be configured with many arm length combinations in from 40" to 90" in 10" increments.
• Rotational hard stops on the first and second axis are adjustable.
• Vertical travel range is adjustable via soft stops on the first axis .
• Brakes are included for the fist and second axis to prevent drift (a third axis brake is optional).
• Safety shutdown - In the event of an air loss, a circuit in the manipulator control panel will prevent the arm from falling. A bleed valve is provided to safely relieve pressure in the balance cylinder (and lower the arm).
• The end effector can be configured to prevent the part from being released until the manipulator interprets that the part is resting on a surface.
Click here for Pdf Presentations
Upenders and Tilters
Reorient Heavy loads 90 degree.

Equipment Name: AUpenders & Tilters 90degrees tilt equipment.
Customer: Automobile Industries & Pharmaceutical Industries.
Features: External clamping mechanisum pneumatically achived.
Fail profe handling pneumatic circuit.
Two hand operation.
Stainless Steel Lift Tables
A wide variety of options for washdown environments.
Equipment Name: Stain less steel lift tables.
Customer: Pharmaceutical Industries.
Features: Contoured legs for lower collapsed height .
lubricated for life bushings .
low pressure hydrolics .
comfort edge design
Name: Mannual Roller conveyor for assembling Rear Axle Housing.
Customer: Tractors manufacturing Industries Assembly shop.
Features:Having Scissor lift to feed the jon from minimum height to working height.
Turn over table for rotating the job from 90degrees to 270 degrees.
Turn Around Table / Distrubutor mechanisum to seprate LH & RH housings.
Fail profe handling pneumatic circuit.
Two hand operation.
# L 116, 13th Cross,
L.N.Pura,Bangalore,
Karnataka,( India )
Code: 560021
For Marketing issues mail us at:
For Service issues mail us at:
www.apexautomations.com
EnquiryAverage response time is 1 business day. Please ensure your mail id is correct.
This form must be used when requesting a quotation for Ergonomic Handling Solutions and Fastener Tightining Systems Enquiry Formats .This from is to ensure that the application is understood from the beginning and through the design review and manufacturing.
mail to us : enquiry@apexautomations.com.
For sales enquiry & product information
mail us at : Info@apexautomations.com
For service related issues & after sales support issues
mail us at : Service@apexautomations.com
# L 116, 13th Cross,
L.N.Pura,Bangalore,
Karnataka,( India )
Code: 560021
For Marketing issues mail us at:
For Service issues mail us at:
www.apexautomations.com
APEX AUTOMATIONS
Address:
# L 116, 13th Cross,
L.N.Pura, Bangalore,
Karnataka, ( India ) Code: 560021
Contact : D.Arun Kumar.
E-mail : info@apexautomationscom
Mobile : +91 9980080872
Telephone : +91 080 23320066
Web site : www.apexautomations.com
Apart from Fixture fastening system, we can supply any type of pneumatic tools & can provide service for them.
1. BOLT & NUT SETTERS.
2. ABRASIVE TOOLS.
3. DRILLS & TAPPERS.
4. PRESSION TIGHTENING TOOLS.
5. SCREWDRIVERS.
6. PULSE TOOLS.
7. ELECTRICAL TOOLS.
8. TIGHTINING S FEED BACK EQUIPMENTS.
9. TORQUING EQUIPMENTS.
10. RATCHET WRENCHES.
11. ACCESSORIES FOR ABOVE TOOLS.
a. SPRING BALANCERS.
b. SOCKETS & BITS.
c. PNEUMATIC HOSE & COUPLERS.
d. AIR BLOW GUNS ETC.
Fixtured fastening applications involve more than merely selecting tools from a catalog. they are an intricate manner of linking users, applications, and Systems to deliver an uncompromised combination of ergonomics, speed,durability, and accuracy. Whether you need a simple, single-fixtured spindle or a sophisticated set of custom-engineered multi-spindle systems. we offer a full line of solutions that provide superior ergonomics, reduced cycle times, more even clamp loads, and exceptional durability.
Trusted Tools, Proven ExperienceWe have extensive experience with threaded fastening processes. For more than 15 years, we have worked with many of the world's leading manufacturers in various industries, and we understand the interface between the tool and operator. We know how to leverage the power of ergonomically designed equipment to maximize productivity and inspire progress.
Increase Worker Productivity and Profits with Improved Ergonomics
Positioning the work is easier, safer and much more productive than positioning the workers. .
The elimination of lifting, bending and reaching is made possible by adjustment to an infinite number of positions within the working range. .
The addition of various options can provide an added measure of improvement to specific applications.
Ergonomics
Ideal for adopting more ergonomic working positions during
assembly jobs thus reducing muscular-skeleton pathologies in
operators’ hands and arms due to:
• Drastically reducing vibration effects.
• Eliminating torque reaction on operator’s hand.
• Maintaining correct wrist position
• Making it necessary to distribute the work load on both
hands
• Eliminating the force required to support the tool
• Performing automatic pneumatic thrust on the workpiece,
so that the operator does not need to exercise
strong force during fastening operations
( device)
• Guaranteeing maximum operator safety for all
operations.
- Mechatronics - Electrical and Controls They are highly skilled and motivated achievers with extensive experience in their fields. For each application, our team works together to generate concepts and select the most suitable technologies for the job. Our creative engineers have gained a reputation in deriving the optimal concept for each application. They turn this concept into a design - using AutoCAD or 3D design - and manage the project through the building stage until successful completion.
Click here for Pdf Presentations
Increase Worker Productivity and Profits with Improved Ergonomics
Positioning the work is easier, safer and much more productive than positioning the workers. .
The elimination of lifting, bending and reaching is made possible by adjustment to an infinite number of positions within the working range. .
The addition of various options can provide an added measure of improvement to specific applications.
For Pdf Presentations click on below image




